Ship with confidence using our sturdy Corrugated Mailer Boxes. Available with inserts, heavy duty options, and full branding, custom-made by WOW CUSTOM BOXES UK for reliable, protective delivery.
When it comes to shipping products safely across the UK and beyond, Corrugated Mailer Boxes remain one of the most reliable packaging solutions available. Made from multi-layered fluted board, these boxes combine strength with lightweight construction, making them ideal for e-commerce brands, subscription services, and retailers who need dependable protection without excessive shipping costs. At WOW CUSTOM BOXES UK, we produce corrugated mailers built to withstand the rigours of transit while showcasing your brand professionally.
The corrugated structure, with its fluted inner layer sandwiched between two flat liners, gives these boxes exceptional resistance to compression, impact, and moisture. This makes them a practical choice for anything from clothing and electronics to books and homeware. Compared to standard mailers, our Corrugated Shipping Mailer Boxes offer superior cushioning, helping reduce returns caused by damaged goods.
We understand that different products call for different packaging solutions, which is why our range covers various weights and configurations:
Heavy Duty Corrugated Mailer Boxes – constructed with thicker board for oversized or weighty items, offering extra rigidity where standard mailers fall short.
Corrugated Mailer Boxes with Insert – featuring custom-fitted inserts or dividers to keep multiple items secure and prevent movement during transit.
Corrugated Mailer Packaging – fully branded with your logo, colours, and messaging, turning every delivery into a memorable unboxing experience for your customers.
Every box can be tailored to your exact specifications, from dimensions to flute type (single-wall or double-wall) and closure style, including tuck-in flaps, tape-seal, or self-locking bases. Printing options range from simple one-colour branding to full-colour CMYK designs, with finishes such as matte lamination or spot UV available for brands wanting a more premium look. Die-cut handles, tear strips, and perforations can also be added for extra functionality.
For businesses managing regular shipping volumes, our Corrugated Mailer Boxes Wholesale and Bulk Corrugated Mailer Boxes options are designed to keep costs down without sacrificing quality. Our production team works with efficient turnaround times, ensuring you’re never left waiting on stock during busy periods.
From protective packaging to branded unboxing experiences, WOW CUSTOM BOXES UK delivers corrugated mailers that combine durability with strong visual appeal. Explore our full Mailer Boxes range or get in touch with our team to discuss custom sizing, print options, and bulk pricing tailored to your business.
| Box Type | Tuck-Top, Roll-End & Full-Flap options |
| Default Material | Kraft & E-flute Corrugated |
| Available Sizes | Fully bespoke — any width, length & depth |
| Minimum Order | From 100 units |
| Printing | CMYK, Pantone (PMS), Digital & Offset |
| Turnaround | 8–16 working days depending on service |
| Shipping | Free UK delivery on qualifying orders |
Protect your print and elevate the feel of your boxes with our coating and lamination options:
Matte gives a premium, understated finish; gloss makes colours pop. Soft-touch adds a luxurious tactile feel perfect for high-end brands.
All our materials are FSC-certified and recyclable. Kraft offers a natural eco look, corrugated gives shipping strength, and rigid board delivers a premium luxury feel.
Add a tactile, premium dimension to your packaging. Foil and embossing are perfect for logos, while spot UV creates eye-catching contrast on matte surfaces.
| Light (300–350 GSM) | Folding cartons, lightweight retail boxes |
| Medium (350–450 GSM) | Standard mailer boxes, product packaging |
| Heavy (E-flute) | Shipping mailers, e-commerce protection |
| Rigid (1200–1500 GSM) | Luxury rigid & gift boxes |