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Corrugated Mailer Boxes

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Ship with confidence using our sturdy Corrugated Mailer Boxes. Available with inserts, heavy duty options, and full branding, custom-made by WOW CUSTOM BOXES UK for reliable, protective delivery.

Original price was: £0.35.Current price is: £0.25.
Final cost depends on your specifications
Flash Sale: 15% Off 2,000+ Boxes + Free UK Shipping — Use Code WOW2026
Need custom sizes, printing or finishes? Request a tailored quote












    Too many options? Talk to a packaging expert — we'll help you pick.
    Standard
    14–16 Days
    Express
    10–12 Days
    Expedite
    8–10 Days
    Category:

    Global Sourcing

    Price Match Guarantee

    3D Design Services

    Flexible Lead Times

    High-Volume Printing

    24/7 Support

    Starting from 50 Boxes

    Free Design Support

    Corrugated Mailer Boxes

    When it comes to shipping products safely across the UK and beyond, Corrugated Mailer Boxes remain one of the most reliable packaging solutions available. Made from multi-layered fluted board, these boxes combine strength with lightweight construction, making them ideal for e-commerce brands, subscription services, and retailers who need dependable protection without excessive shipping costs. At WOW CUSTOM BOXES UK, we produce corrugated mailers built to withstand the rigours of transit while showcasing your brand professionally.

    Why Corrugated Mailer Boxes Work

    The corrugated structure, with its fluted inner layer sandwiched between two flat liners, gives these boxes exceptional resistance to compression, impact, and moisture. This makes them a practical choice for anything from clothing and electronics to books and homeware. Compared to standard mailers, our Corrugated Shipping Mailer Boxes offer superior cushioning, helping reduce returns caused by damaged goods.

    Built for Every Business Need

    We understand that different products call for different packaging solutions, which is why our range covers various weights and configurations:

    Heavy Duty Corrugated Mailer Boxes – constructed with thicker board for oversized or weighty items, offering extra rigidity where standard mailers fall short.

    Corrugated Mailer Boxes with Insert – featuring custom-fitted inserts or dividers to keep multiple items secure and prevent movement during transit.

    Corrugated Mailer Packaging – fully branded with your logo, colours, and messaging, turning every delivery into a memorable unboxing experience for your customers.

    Customisation and Print Finishes

    Every box can be tailored to your exact specifications, from dimensions to flute type (single-wall or double-wall) and closure style, including tuck-in flaps, tape-seal, or self-locking bases. Printing options range from simple one-colour branding to full-colour CMYK designs, with finishes such as matte lamination or spot UV available for brands wanting a more premium look. Die-cut handles, tear strips, and perforations can also be added for extra functionality.

    Ordering in Bulk

    For businesses managing regular shipping volumes, our Corrugated Mailer Boxes Wholesale and Bulk Corrugated Mailer Boxes options are designed to keep costs down without sacrificing quality. Our production team works with efficient turnaround times, ensuring you’re never left waiting on stock during busy periods.

    Partner with WOW CUSTOM BOXES UK

    From protective packaging to branded unboxing experiences, WOW CUSTOM BOXES UK delivers corrugated mailers that combine durability with strong visual appeal. Explore our full Mailer Boxes range or get in touch with our team to discuss custom sizing, print options, and bulk pricing tailored to your business.

    Product Specification

    Box TypeTuck-Top, Roll-End & Full-Flap options
    Default MaterialKraft & E-flute Corrugated
    Available SizesFully bespoke — any width, length & depth
    Minimum OrderFrom 100 units
    PrintingCMYK, Pantone (PMS), Digital & Offset
    Turnaround8–16 working days depending on service
    ShippingFree UK delivery on qualifying orders

    Coating & Lamination

    Protect your print and elevate the feel of your boxes with our coating and lamination options:

    Matte Lamination Gloss Lamination Soft Touch / Velvet Aqueous Coating Anti-Scuff Coating

    Matte gives a premium, understated finish; gloss makes colours pop. Soft-touch adds a luxurious tactile feel perfect for high-end brands.

    Printing Options

    • No Printing (plain kraft / white)
    • CMYK / Full Colour Printing
    • Pantone (PMS) Spot Colours
    • 1 to 4 Colour Printing
    • Digital & Offset Printing
    • Inside / Outside or both-side printing

    Available Materials

    Kraft Board E-flute Corrugated White SBS Board Recycled Board Rigid Board

    All our materials are FSC-certified and recyclable. Kraft offers a natural eco look, corrugated gives shipping strength, and rigid board delivers a premium luxury feel.

    Special Finishes

    Foil Stamping (Gold/Silver) Embossing Debossing Spot UV Window Patching

    Add a tactile, premium dimension to your packaging. Foil and embossing are perfect for logos, while spot UV creates eye-catching contrast on matte surfaces.

    Paper Weight Guide

    Light (300–350 GSM)Folding cartons, lightweight retail boxes
    Medium (350–450 GSM)Standard mailer boxes, product packaging
    Heavy (E-flute)Shipping mailers, e-commerce protection
    Rigid (1200–1500 GSM)Luxury rigid & gift boxes