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Rigid Mailer Boxes

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 Premium Rigid Mailer Boxes offering superior structure and protection for high-value shipments, available with custom branding at wholesale prices.

Original price was: £0.50.Current price is: £0.35.
Final cost depends on your specifications
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Standard
14–16 Days
Express
10–12 Days
Expedite
8–10 Days
Category:

Global Sourcing

Price Match Guarantee

3D Design Services

Flexible Lead Times

High-Volume Printing

24/7 Support

Starting from 50 Boxes

Free Design Support

Rigid Mailer Boxes

For brands wanting their shipping packaging to feel as premium as the product inside, our Rigid Mailer Boxes deliver structure and presentation that standard cardboard mailers simply cannot match. Part of our wider Mailer Boxes range at WOW CUSTOM BOXES UK, these boxes combine the reliable shipping protection of a mailer with the solid, high-end feel of rigid chipboard construction, making them a popular choice for luxury retail, subscription boxes and gifting brands alike.

Premium Rigid Mailer Boxes

Our premium rigid mailer boxes are built from thick, dense board that holds its shape under pressure, offering far greater protection for fragile or high-value contents than standard fold-flat mailers. This durability also means the box itself often becomes part of the product experience, with many customers keeping and reusing rigid mailers rather than discarding them after opening.

Luxury Rigid Mailer Boxes

For brands positioning themselves at the higher end of the market, our luxury rigid mailer boxes feature refined finishing details such as soft-touch lamination, foil stamping or embossing, turning a simple delivery into a memorable unboxing moment that reflects positively on your brand from the very first touch.

Rigid Mailer Boxes with Magnetic Closure

Our rigid mailer boxes with magnetic closure use a concealed magnetic strip within the lid, giving a smooth, satisfying close that keeps the box securely shut during transit while adding a genuinely premium touch to the delivery experience.

Rigid Mailer Boxes with Lid

For a classic, straightforward opening, our rigid mailer boxes with lid offer a clean, two-part structure that suits gift sets, subscription boxes and retail collections wanting a polished, considered presentation.

Rigid Mailer Gift Boxes

Our rigid mailer gift boxes are designed with gifting in mind, combining sturdy protection with an attractive finish suited to birthdays, corporate gifting and seasonal collections sent directly to the recipient’s door.

Rigid Mailer Boxes Wholesale

For businesses shipping in higher volumes, our rigid mailer boxes wholesale pricing makes it practical to maintain premium packaging across every order without letting costs spiral, helping growing brands scale their presentation alongside their order numbers.

WOW CUSTOM BOXES UK works with e-commerce and retail brands across the UK to design Rigid Mailer Boxes that protect products in transit while making every delivery feel like an occasion. Get in touch today for a free quote and sample options.

Product Specification

Box TypeTuck-Top, Roll-End & Full-Flap options
Default MaterialKraft & E-flute Corrugated
Available SizesFully bespoke — any width, length & depth
Minimum OrderFrom 100 units
PrintingCMYK, Pantone (PMS), Digital & Offset
Turnaround8–16 working days depending on service
ShippingFree UK delivery on qualifying orders

Coating & Lamination

Protect your print and elevate the feel of your boxes with our coating and lamination options:

Matte Lamination Gloss Lamination Soft Touch / Velvet Aqueous Coating Anti-Scuff Coating

Matte gives a premium, understated finish; gloss makes colours pop. Soft-touch adds a luxurious tactile feel perfect for high-end brands.

Printing Options

  • No Printing (plain kraft / white)
  • CMYK / Full Colour Printing
  • Pantone (PMS) Spot Colours
  • 1 to 4 Colour Printing
  • Digital & Offset Printing
  • Inside / Outside or both-side printing

Available Materials

Kraft Board E-flute Corrugated White SBS Board Recycled Board Rigid Board

All our materials are FSC-certified and recyclable. Kraft offers a natural eco look, corrugated gives shipping strength, and rigid board delivers a premium luxury feel.

Special Finishes

Foil Stamping (Gold/Silver) Embossing Debossing Spot UV Window Patching

Add a tactile, premium dimension to your packaging. Foil and embossing are perfect for logos, while spot UV creates eye-catching contrast on matte surfaces.

Paper Weight Guide

Light (300–350 GSM)Folding cartons, lightweight retail boxes
Medium (350–450 GSM)Standard mailer boxes, product packaging
Heavy (E-flute)Shipping mailers, e-commerce protection
Rigid (1200–1500 GSM)Luxury rigid & gift boxes